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Engineered Optimization Program

Unlock Better Performance & Lower Operating Cost

When to Act
Identify Gaps. Unlock Performance. Improve Results.

Has your process changed? Is your equipment aging? Or do you have new personnel who aren’t fully familiar with the system?
The Engineered Optimization Program from AFC-Holcroft is designed to evaluate your heat-treating operation, identify improvement opportunities, and help you maximize efficiency, output, and reliability.

Contact Us Today
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What the Program Includes
A Comprehensive Assessment to Improve Performance and Efficiency

  • Production & Equipment Assessment
    Evaluation of production cycles and overall equipment condition

  • System Modernization Strategy
    Upgrade pathways for legacy equipment without full replacement

  • Operations & Maintenance Review
    Assessment of operator training, maintenance practices, and system setup

  • Root-Cause Analysis
    Identification of recurring failures and sources of unplanned downtime

  • Sustainability Optimization
    “Green check” review to reduce utility usage and atmosphere consumption

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Real-World Impact
Small Issues. Significant Annual Losses.


Real-World Financial Impact

Even one small recurring problem on a high-production furnace line — for example, a mechanism jam — can create significant annual loss:

Assumption:
Frequency: 1x per week
Time required to resolve each event: 30 minutes
Annual downtime impact: Over 25 hours per year

Cost consequence examples:

One (1) 3-Row Pusher Furnace — 3000 lbs/hr

  • 3000 lbs/hr @ $0.30/lb = $900/hour

  • 25 hours lost production @ $900/hr = $22,500 per year

One (1) 2-Row Pusher Furnace — 1800 lbs/hr

  • 1800 lbs/hr @ $0.30/lb = $540/hour

  • 25 hours lost production @ $540/hr = $13,500 per year

This is exactly the type of avoidable waste the Engineered Optimization Program is intended to eliminate.

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How It Works
From Data to Action in Five Simple Steps

  1. Initial Review – We evaluate your equipment, process, and production objectives.

  2. On-Site Evaluation – Our engineers perform a detailed technical assessment at your facility.

  3. Collaborative Workshop – We review findings with your team to select the best upgrade path.

  4. Detailed Report – You receive a written plan with recommended actions and projected ROI.

  5. Implementation & Follow-Up – We support execution and track results over time.

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Why This Matters
Delivering Measurable Gains Across Your Operation

  • Reduce downtime

  • Lower operating cost

  • Extend equipment life

  • Improve sustainability metrics

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Get Started
Optimize Your Furnace Performance Today

Ready to optimize your furnace performance? Contact our Remote Diagnostics™ team to learn about options, integration requirements, and next-step planning.
📞 +1 248-624-8191
✉ [email protected]


Terms & Availability
Remote Diagnostics™ is available for participating equipment; terms may vary by contract and region. Contact Aichelin Americas for current availability or to see if your system qualifies under an existing agreement.

Get in Touch

Speak with an Expert Today

Tell us about your requirements — our team will help you identify the right solution.

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